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Hard Water Map

Water Softener Basics

Used for decades, this equipment is still a mystery to some.

Removing unwanted minerals from water may be easier than removing the mystery from water softeners even though the devices have been used for more than 60 years.

Water softeners remove unwanted calcium and magnesium. These minerals, commonly referred to as lime, form scale in plumbing and soap curd on objects cleaned with hard water. Mineral particles even become deposited between cloth fibers, leaving laundry dingy while deteriorating the fabric.

Hardness is found most frequently in ground water though amounts vary geographically. It's measured in grains per gallon (GPG). There are 7,000 grains to a pound, yet water with as little as one GPG of calcium can cause severe scaling in commercial applications like boiler treatment. Water containing less than seven GPG is generally considered acceptable for home use.

Softening Up

In water softening - also called ion exchange softening - an ion, an electrically charged particle, is attracted to ions of the opposite charge. A strongly charged ion will bump a weaker ion away from its "mate" and leave it unattached.

Both calcium and magnesium have strong positive charges, as does water-borne iron. The positive ions, called cations, are attracted to the strong negative ions, or anions, of the ion exchange resin found in water softeners. The resin looks like amber sand, but is actually a plastic bead-like material, coated temporarily with weakly bound sodium ions.

In addition to the resin, there are other important parts to water softeners. There is the resin tank, which is usually a fiberglass pressure vessel. Threaded into the top of the resin tank is the control valve, which directs water through the tank and makes regeneration possible. The last component is the brine tank, a storage area for salt and a few gallons of salt brine.

How It Works

Hard water enters the softener through the control valve and passes down through the resin bed. Calcium and magnesium have a strong attraction to the negatively-charged resin beads and become attached to them. Resin particles trade the weaker sodium cations for the magnesium and calcium particles in the water.

Eventually, the majority of the resin particles will pair with the strongly-charged magnesium and calcium particles. At that point, hard water bearing more of these elements passes through the softener unaffected. It's therefore necessary to periodically replenish the sodium originally present on the resin beads and dispose of the hardness-causing minerals removed from the water. This is usually a four-step process called regeneration.

Typical Water Conditioner Sketch

Backwash is often the first step. Water flows through the unit in reverse, cleansing the resin of turbidity and precipitated iron. This short cycle is followed by the brine rinse cycle, where salt-laden water slowly passes through the resin to replace hardness-causing ions with sodium ions. The resin's preference for calcium and magnesium must be overcome by the strength of the brine solution, which bombards resin beads with millions of sodium ions. The over whelmed hardness ions are driven off and washed down the drain.

Next, the fast rinse cycle flushes the bed with raw water to remove the chlorides (salt brine and sodium chloride) and excess sodium. The last cycle is for brine tank refilling. Three pounds of salt are dissolved in every gallon of brine tank water for use during the next regeneration. The control valve then returns to the service position, making softened water available on demand.

Cargill Salt list of Salt related Questions and their Answers! - A must READ to better understand the Salt usage in your Softener System.

More Benefits of Conditioned Water

Written by Rudy Wilfong
JANUARY 1991 GROUNDWATERAGE

For more guidance on how much salt to use and how often to Recharge / Regenerate, see:

Average Salt Amount Needed and Normal Water Level In Brine Tank

Frequency of Regeneration - How Often Should Softener Recharge? plus Average Salt Amount Needed and Normal Water Level In Brine Tank

Short Video showing / explaining How A Water Softener Operates

And this video by Pentair Water referencing the Fleck 5600


Test Strip Single ( ONE ) for Hard Water - Hardness Test Kit for Well Water - HARDNESS and  IRON Manual for Fleck 1500/2500 Valve
1/2 price Sale is because "sell by expiration date" = 12/18.
One Single Test Strip is contained to conduct ONE test of the hardness of your water ( in grains per gallon ).
This kit contains the necessary materials to conduct two tests each for iron content ( in ppm ), the hardness ( in grains per gallon ). Manual for Fleck 1500/2500 Valve
Manual for Fleck Model 5600 and 5600 Econominder Valve Manual for Fleck 9000 Softener Manual for Autotrol 155 ( 1550-TC )
Service Manual for Fleck 5600 Control Valve.
Includes 12 day softener, Econominder softener, and Filter valve applications.
Complete Installation, parts diagrams, and trouble shooting.
Service Manual for Fleck 9000 Softener.
Complete installation, diagrams, service and trouble shooting.
Installation, Operation & Maintenance Manual for the Series 155 ( which is the same as 1550-TC ). It is 16 pages. Copyright 10/1991.
Manual for Autotrol 255 Softener Video Autotrol  155 and 255 Valves Video Fleck 5600 Service and Operation Training
Manual for Autotrol 255 Softener with 440i Timer Common repair and maintenance for Autotrol 155 ( 1550-TC ) AND 255 Valve with 440 and 460 Controls is shown on this Video.
Now together on ONE DVD.
Dealer Training video produced by manufacturer of the Fleck 5600 Valve.
Over 2 hours of Operation, Service, Maintenance, Setting, and Trouble Shooting information presented.
Fleck originally produced and sold this training as a Two VHS tape set.
These are no longer available, so we will be sending this video combined on one long play DVD.
Video 9000 Valve Test Kit Hardness Drops Test Kit Hardness Drops with Iron and pH levels
Very Complete Training produced by Fleck.
Explains all features, how to set up, service and rebuild valve for the original Fleck 9000 valve with mechanical Econominder timer
( does not reference SE or SXT timers ).
And the basics would apply to the newer plastic version, Fleck 9100, as the power head, and valve body parts are 95% the same.
1 hour and 50 minutes DVD.
Original produced by Fleck as a VHS tape and we have copied ( and sell ) on DVD.
This kit contains the necessary materials to conduct multiple  tests of the hardness ( in grains per gallon ) of the water. This kit contains the necessary materials to conduct multiple tests of the hardness ( in grains per gallon ) of the water.
AND 50 test of IRON Levels and multiple pH tests.