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You are here: Home > Repair Guides > 440, 440i Timer Repair
An obvious problem that can occur is for the timer motor to fail. The motors turn at 1 rpm, so it is quite easy to tell if it is turning. A more common problem is for one or more of the drive gears to strip. Removing the Tripper Arm screw, the Skipper Wheel screw and the three cover plate screws will gain you complete access to all components for careful examination. It is easier to work on your timer housing if you remove it from the valve body. Pull out the timer retaining pin ( 5F ), slide power cord out of it's retaining slot, unscrew Cam Shaft Bearing at rear of Cam Shaft, and then pull housing straight up.

Common Gears that Fail
1. TRIPPER ARM WHEEL # 99F ( 1031756 )*Most Common Gear to break at the 2-3am. Position 
2. # 7 BLACK GEAR # 420A43 ( 1031554 ) *Gear that drives the Tripper Arm Gear, and often strips out at the same times as the Tripper Arm Gear breaks.
3. Red Knob Gear # 106H ( 1001582 ) * now "Black" closely  examine the "over hang" teeth of the OUT PUT GEAR, as they sometimes snap off.
4. #8 BLACK GEAR # 420A44 ( 1030844 ) *Drives the Out Put Gear, and if stripped you can easily see this.

Also the "OUT PUT CONNECTOR" # 21E ( 1031496 )> which attaches to and drives the Cam Shaft can crack or break.
On rare occasions the CAMSHAFT # 21F-3 ( 1031950 ) will break at one end.
Also, rare is a cracked SKIPPER WHEEL # 14F-6 ( 1031740 ).Close examination of both sides of the Skipper Wheel is required to detect this failure.
And last, but not least, you can have a gear post break in the housing body it's self. But only the back plates for the 440i version is available and not the "box" used with the older 440 version. It is simpler and prudent to replace the Complete Timer Assembly ( with the new 460TC ) at this point.

A complete replacement is also prudent if the unit is over 20 years old.

The newest replacement timer is the 460TC ( runs on 12 volts ),
see:The 460TC replaces all previous 440 Timer Assemblies.


And now available for Models 255,263 and 268 is the Logix 740 upgrade timer kit ( does NOT work with the older 155, 163, or 168 valves... sorry ).

See for 255 valves: UPGRADE KIT 255/740 LOGIX ELECTRONIC REPLACING 440 SERIES TIMER

Or Performa 263, 268: UPGRADE KIT PERFORMA 740 LOGIX ELECTRONIC REPLACING 440I SERIES TIMER






460TC Replacement Timer Assembly for 440 series
460TC Replacement Timer Assembly for 440 series
IN STOCK
Suggested Price: $159.00
Your Price: $119.95

460TC Replacement 7 DAY Timer Assembly for 440 series, with 12 volt Transformer
Camshaft Out Put Connector Autotrol 21E or 1031496
Camshaft Out Put Connector Autotrol 21E or 1031496
IN STOCK
Suggested Price: $6.95
Your Price: $5.95

21E Output Connector used to connect to CamShaft on the 440 & 460 Timer Assembly.
Used on all 155, 163, 168, 255 timer assemblies.
Part Number 21E or 1031496.
Gear  Tripper Arm Assembly 99F
Gear Tripper Arm Assembly 99F
IN STOCK
Suggested Price: $13.99
Your Price: $9.50

99F Tripper Arm and Gear for Autotrol 440 and 440i Timer Assemblies.
Gear - # 7 Black 420A43 - 1031554
Gear - # 7 Black 420A43 - 1031554
IN STOCK
Suggested Price: $4.99
Your Price: $2.95

Black Drive Gear # 7, 420A43.
This gear drives the Tripper Arm Gear ( 99F ).
Gear - # 8 Black 420A44 - 1030844
Gear - # 8 Black 420A44 - 1030844
IN STOCK
Suggested Price: $4.99
Your Price: $2.95

Black Drive Gear # 8 .
This Gear Drives the large Red or Black Output Knob Gear.
Gear - Red or Black Output 440 Timer - 420B52, 1001583
Gear - Red or Black Output 440 Timer - 420B52, 1001583
IN STOCK
Suggested Price: $7.50
Your Price: $6.49

Red Output Gear for 440 Timer,
Old part number 420B52.
NEW COLOR IS BLACK for this Gear ( new pn 1001583 ).
Identical to older Red version.
Gear Tripper Arm 6 Day REVISED PN 3007499
IN STOCK
Suggested Price: $13.99
Your Price: $11.95

Gear Tripper Arm 6 Day REVISED PN 3007499
REVISED 7 Day Tripper Arm and Gear for REVISED Autotrol 440iHV Timer Assemblies made since January 2008.
Gear Tripper Arm 7 Day REVISED PN 3007520
IN STOCK
List Price: $13.99
Our Price: $11.95

REVISED 7 Day Tripper Arm and Gear for REVISED Autotrol 440iHV Timer Assemblies made since January 2008.
Six Day Skipper Wheel
Six Day Skipper Wheel
IN STOCK
Suggested Price: $14.99
Your Price: $9.50

Six Day Skipper Wheel
Each pin pushed IN will cause valve to regenerate at 2 a.m.
Skipper Wheel 6 Day REVISED PN 3007524
Skipper Wheel 6 Day REVISED PN 3007524
IN STOCK
List Price: $14.99
Our Price: $11.95

Skipper Wheel 6 Day REVISED PN 3007524
Skipper Wheel 7 Day
Skipper Wheel 7 Day 14F-7 1031742
IN STOCK
Suggested Price: $14.99
Your Price: $9.50

Seven Day Skipper Wheel ( 14F-7 or 1031742 ) used on Autotrol 440 and 440i Timers
Skipper Wheel 7 Day REVISED PN 3007523
Skipper Wheel 7 Day REVISED PN 3007523
IN STOCK
List Price: $14.99
Our Price: $11.95

Skipper Wheel 7 Day REVISED PN 3007523
Upgrade Kit 255/740 Logix Electronic replacing 440i series timer
Upgrade Kit 255/740 Logix Electronic replacing 440i series timer
IN STOCK
Suggested Price: $225.00
Your Price: $129.00

Upgrade Kit 255/740 Logix Electronic replacing 440i and 440iHV series timer
Upgrade Kit Performa 740 Logix Electronic replacing 440i series timer
Upgrade Kit Performa 740 Logix Electronic replacing 440i series timer
IN STOCK
Suggested Price: $225.00
Your Price: $129.00

Retrofit 440i timer with the 740 Logix Electronic Control Day Timer Assembly used on the Autotrol 263 and 268 Performa Valve.